FOB Qingdao Port · Samples in 5–7 Days

Transparent PA / RCPP Retort Pouch for Rice, Meat & Ready Meals

Quoted against your specification
Send your size, gauge, structure and artwork and we will come back with a costed offer and a lead time.
 

Key Selling Points

  • 1PA over retort-grade cast polypropylene — nylon for puncture and oxygen, RCPP for moisture and seal
  • 2Thickness specified to your retort profile and drop-test requirement rather than stocked
  • 3150 g to 2 kg; three-side seal, stand-up gusset, flat-bottom quad or die-cut, 20-day window
  • 4Heat sealed and rated for retort at 121 degrees C and boil-in-bag use at 100 degrees C
  • 5Foil-free and microwaveable once vented or fitted with a steam-release valve; fully transparent body
  • 6Gravure to 10 colours on the outer PA face, ink off the food side; declaration issued with the order
  • 7Certified: FDA 21 CFR 175/177 food contact, BRCGS, HACCP, ISO 22000, ISO 9001, ISO 14001, ISO 45001, BSCI, SEDEX

Retort Pouch

A high-clarity PA / RCPP vacuum retort pouch for cooked rice, meat and ready-to-eat meals — boilable and autoclave-sterilisable, gravure-printed, fully transparent so the product sells itself through the pack.

Logistics

Estimated Transit: 7–24 days (method-dependent)

Lead Time: 20–25 working days after order confirmation (unprinted 15–20)

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Product Overview

  • Typical applications: Ready-to-Eat Meals, Cooked Rice & Grains, Meat & Seafood
  • Sample: Samples available; pre-production sample before mass run
  • Branding: OEM / ODM — your brand only, no supplier marks on the bag
  • Origin: China
 

Material & Quality

  • PA / RCPP laminate
  • High-clarity nylon / cast polypropylene

Food-contact compliant resins only. Every run is checked for seal strength, thickness tolerance and print registration before packing.

 

Storage

Storage & Handling Guidelines

  • Store in a cool, dry place below 25°C
  • Keep away from direct sunlight and heat sources
  • Avoid contact with sharp objects during storage
  • Store flat or on rolls in original packaging
  • Shelf life: 12 months from date of manufacture
  • Best used within 6 months of opening carton

Note: Proper storage ensures optimal performance and product integrity.

 

Packaging

Product Packaging Options:

  • Roll Pack: 10/15/20/25 pcs per roll, shrink-wrapped
  • Flat Fold: Bundled in PE bags, 50/100 pcs per pack
  • Carton Box: Standard export carton, 5-ply corrugated

Shipping Packaging:

  • Inner: PE bag to prevent moisture
  • Outer: 5-ply corrugated export carton
  • Pallet: Standard export pallet with stretch wrap
  • Container load: ~22 tons per 40HQ container
 

Ordering Information

How to Order

  • Step 1: Send us your requirements (size, thickness, color, quantity, printing design)
  • Step 2: We provide a detailed quotation within 24 hours
  • Step 3: Confirm order and arrange 30% deposit via T/T
  • Step 4: We send pre-production samples for approval
  • Step 5: Production begins (20–25 working days)
  • Step 6: Quality inspection and shipping arrangement
  • Step 7: Balance payment before shipment, documents sent via DHL

Payment Terms: T/T 30% deposit, 70% balance before shipment. L/C at sight accepted on larger orders.

Sample Policy: Free standard samples; custom samples at cost, refundable upon order placement.

 

Manufacturing Process

Our Manufacturing Process

  • Step 1 - Material Preparation: Raw materials inspected and blended to exact specifications
  • Step 2 - Extrusion/Lamination: Multi-layer film production with precision thickness control
  • Step 3 - Printing: High-resolution flexographic or rotogravure printing (up to 10-color gravure, 6-color flexo)
  • Step 4 - Bag Making: Automated cutting, sealing, and forming with inline quality checks
  • Step 5 - Quality Control: Batch testing for dimensions, strength, seal integrity, and appearance
  • Step 6 - Packaging & Shipping: Counted, packed, palletized, and prepared for export

Our 50,000 m² of production space operates ISO 9001:2015 and ISO 14001:2015 certified production lines with capacity of 2,000 tons/month.

 

Customisation Options

  • Bag Style: Three-side seal, stand-up bottom-gusset, flat-bottom quad-seal, shaped die-cut
  • Size & Capacity: Single-portion 150 g to family pack 2 kg; any width and height to your filling line
  • Thickness: Specified to your retort profile and drop-test requirement
  • Barrier Grade: Standard PA/RCPP; PA/EVOH/RCPP for extra oxygen barrier on sensitive products
  • Transparency: Fully clear, frosted, or clear-window with printed surround
  • Printing: Gravure up to 10 colours; digital for short runs; Pantone matching
  • Surface Finish: Gloss, matte, or matte-gloss combination
  • Microwave Features: Steam-release valve, pre-scored vent line, or standard sealed for boil-in-bag use
  • Extras: Tear notch, hang hole, round corners, cooking-instruction panel, lot-code area
  • Artwork: Send AI / PDF / EPS / TIF or high-resolution JPG; dieline supplied with quotation
 

Why Choose HD Integrity

HD Integrity Packaging has supplied B2B buyers since 2020, backed by a vertically integrated supply chain.

  • In-house compounding — our film compound is formulated within our group rather than bought as stock film, ensuring mill-direct pricing and full material traceability
  • 300+ staff across four production bases in Shandong and Henan
  • BRC, ISO 9001, ISO 14001, ISO 45001 and FDA certified production
  • 5–7 working day sample turnaround with no minimum quantity for evaluation
  • Bilingual export support (EN / ZH) covering documentation, customs, and compliance

From concept and material R&D to custom printing, sampling, and mass production — your design, your brand, our manufacturing.

 

Manufacturing & Quality Control

HD Integrity products are manufactured using advanced extrusion and converting technology. Our production lines feature:

  • Multi-layer co-extrusion for superior barrier properties
  • Precision thickness control (±2µm tolerance)
  • In-line quality monitoring systems
  • Automated packaging and palletizing
  • Full traceability from resin to finished product
View full details

Resealable Pouches

Food Grade

Stand-Up Bags

Custom Printed

Multi-Layer Barrier

Zip-Lock Closure

FAQs

What is the key advantage of PA / RCPP over PA / PE for retort applications?

The RCPP (retort cast polypropylene) sealant layer has a significantly higher melting point than standard PE, which means the seal holds its integrity under the combination of high temperature and autoclave pressure that the 121 °C retort cycle generates. PA/PE is a boilable structure; PA/RCPP is the correct choice when you need commercial sterilisation. If you are unsure which your process requires, tell us the retort temperature and Fo target and we will confirm the right structure.

Can this pouch go into a microwave?

Yes, with one important requirement: the top seal must be vented or a steam valve must be fitted before the pouch enters the microwave. A fully sealed pouch will build internal pressure as the food heats and may burst. We can supply pouches with a pre-scored vent line that opens under pressure, or with a one-way steam valve, as standard options. Foil retort pouches cannot be microwaved at all — transparent PA/RCPP is the structure to specify when microwave reheating is part of the consumer proposition.

How clear is 'high clarity' in practice?

Virgin PA/RCPP film is water-clear under retail lighting — you can read text through the pack and the colour of the food reads accurately. After retort processing there is a minor haze increase caused by moisture absorption in the nylon layer; for most foods this is barely perceptible. If absolute clarity post-retort is critical for your application (e.g. a premium sashimi product), request a post-retort sample before sign-off.

Is this the right pouch for a low-acid product like cooked chicken or stew?

Yes, provided your retort process achieves the required Fo value. PA/RCPP is widely used for exactly these products. We supply the structure specification and material declarations; the food safety sign-off on your retort process is your responsibility as the food manufacturer. We strongly recommend running a heat-penetration study and seal-integrity test on the first production batch.

Do I get a pre-production sample before the main run?

Yes. A pre-production sample goes out before every mass run so you can validate the seal, the print registration and the dimensional fit to your filling line, and we recommend putting it through a full retort cycle rather than judging it flat. Lead time for the sample is typically 5–7 working days from artwork approval. Plain unprinted pouches in the nearest size can be sent sooner if all you need is to prove the structure through your own autoclave.

About Us

HD Integrity Packaging is a leading manufacturer and exporter of eco-friendly flexible packaging, based in Qingdao, China. Operating since 2020, we supply compostable bags, biodegradable films and custom packaging to 17 countries across Europe, North America and Asia-Pacific.

Our four production bases — 50,000 m² in total — and advanced blown-film lines give us the capacity to handle large, repeat B2B orders and deliver reliably, on time, to customers worldwide.

As a one-stop packaging partner, we support you from first inquiry to delivered goods — flexible production scheduling, factory-direct manufacturing and a responsive English-speaking export team that keeps every order moving smoothly.

Quality Control

Consistent, repeatable quality is what keeps our B2B customers reordering. Every product goes through a rigorous 6-step quality inspection process — from raw material testing to final shipment audit.

We hold ISO 9001 certification and maintain a dedicated QC team of 15+ inspectors. Our lab conducts in-house testing for tensile strength, dart drop impact, heat seal integrity, and biodegradation rate.

We provide full test reports and certificates (EN 13432, ASTM D6400, BPI, OK Compost) with every shipment, ensuring your products meet international compliance standards.

Product R&D

In-house product development is the engine behind everything we make. Our dedicated R&D team turns your specifications, performance targets and use case into a production-ready packaging solution — no outsourcing, no guesswork.

Our development capabilities cover:

  • Custom material formulation — compostable PLA/PBAT, PCR-recycled and multi-layer laminate structures
  • Structural engineering — size, thickness, gusset, seal strength and load-bearing design
  • Multi-color flexographic printing with logo and full artwork development
  • Functional features — high-barrier, anti-static, tamper-evident and resealable closures
  • Rapid prototyping and free samples before mass production

From concept and sample approval to full-scale OEM/ODM manufacturing, we shorten your time-to-market while keeping every stage under one roof.

Certifications & Compliance

Our materials and finished products are backed by internationally recognized certifications, so your brand clears regulatory and retailer requirements in every market you sell into.

  • EN 13432 — European industrial compostability standard
  • ASTM D6400 — North American compostability standard
  • OK Compost (TÜV Austria) — industrial & home compostable
  • BPI Certified — US compostable product labeling
  • ISO 9001 — certified quality management system
  • FDA food-grade — compliant for direct food contact
  • GRS — Global Recycled Standard for verified recycled content

Full test reports and certificates are issued with every shipment, and market-specific certification is available on request.

Bulk packaging cartons palletised for export shipping

BULK ORDER PROGRAMME

Built for Production Runs

Dedicated Line Time
Larger runs are scheduled on a reserved extrusion and printing slot

One Tooling, Many SKUs
A whole flavour or size range runs off a single structure

FOB Qingdao
Competitive freight rates worldwide

Flexible Terms
T/T, L/C or Trade Assurance accepted

FAQs

How do I get a quotation?

Send the flat size in mm, the structure or simply what goes inside and how long it has to keep, the number of print colours or the artwork itself, and the quantity and destination port. We come back with a costed offer, a lead time and a recommended specification. If part of the brief is still open we will quote the options side by side.

What certifications do your products carry?

Our products carry the following certifications:

  • ISO 9001:2015 – Quality Management System
  • FDA Compliant – For food-contact packaging
  • EN 13432 – For compostable products
  • GRS (Global Recycled Standard) – For PCR content products
  • BRC Packaging – Global standard for packaging materials

What sizes and thicknesses can you produce?

We manufacture across the full commercial range:

  • Thickness: 6 microns to 200 microns depending on product type
  • Width: 80mm to 1,600mm
  • Length / capacity: fully customizable per specification

Send us your target dimensions and we will confirm feasibility and tooling cost (if any) within 24 hours.

Can you produce with custom printing and branding?

Yes. We offer in-house printing across multiple technologies:

  • Gravure printing: up to 10-color gravure, registration accuracy < 0.2mm
  • Flexographic printing: up to 6-color flexo
  • Digital printing: available for low-volume, multi-design runs

We accept artwork in Adobe Illustrator (.AI), PDF (vector), EPS, or CDR formats. Color matching to Pantone (PMS) codes is standard.

What are your standard production lead times?

Lead times after order confirmation and approved pre-production sample (PPS):

  • Standard products (no custom printing): 15–20 working days
  • Custom printed products: 20–25 working days
  • Large-volume orders (multiple containers): 25–35 working days

Free standard samples typically ship within 5–7 working days; pre-production samples within 5–10 working days after artwork sign-off.

How is quality control managed?

We operate a four-stage quality control protocol with full batch traceability:

  • Incoming: melt flow, density, and contamination testing on every resin batch
  • In-process: real-time gauge, registration, and seal integrity monitoring
  • Finished goods: tensile, elongation, dart impact, and heat seal testing per batch
  • Pre-shipment: AQL 1.5 sampling inspection with full compliance documentation

Production sites are certified to ISO 9001, ISO 14001, and BRC Global Standard for Packaging.

Trusted by Clients Worldwide

Reliable quality, on-time delivery, sustainable packaging solutions.

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Quality Assured

ISO 9001 & ISO 14001 certified

Fast courier delivery on packaging samples

Reliable Dispatch

Production lead time 20–25 working days

Reliable dispatch of bulk packaging orders

Global Shipping

FOB Qingdao / CIF worldwide

Dedicated customer support team

Customer Support

Dedicated account manager for every order

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Every item is made on multi-layer co-extrusion and 10-colour gravure lines across our production bases, so mixed orders ship together. See how we manufacture, check shipping options and incoterms, or read the FAQs on lead times, printing and certification. Browse the full range. Before you brief a supplier, read whether a mono-material pouch can hold your barrier.