FOB Qingdao Port · Samples in 5–7 Days

Bag-in-Box Stand-Up Pouch with Vitop Butterfly Valve — Wine and Juice

Quoted against your specification
Send your size, gauge, structure and artwork and we will come back with a costed offer and a lead time.
 

Key Selling Points

  • 1Four-layer PET / AL / NY / PE laminate, BPA-free — aluminium core blocks oxygen, moisture, UV and odour
  • 2Total laminate 140 to 160 micron; spout high-strength heat sealed and compression tested to 200 kg
  • 31.5, 2, 3, 5 and 10 L standard, or any custom volume matched to your bag-in-box filler
  • 4Vitop butterfly tap standard; aseptic, water, wine, olive-oil, screw, pouring and heat-resistant caps fit
  • 5Gravure to 9 colours with Pantone matching, laid out around the valve position
  • 6Food-contact documentation issued against your order; migration testing at an accredited laboratory
  • 7Certified: FDA 21 CFR 175/177 food contact, BRCGS, HACCP, ISO 22000, ISO 9001, ISO 14001, ISO 45001, BSCI, SEDEX

Bag-in-Box Liquid Pouch

A large-format PET/AL/NY/PE aluminium foil stand-up pouch with a Vitop butterfly tap valve, for bag-in-box wine, juice, oil, water and liquid food — 1.5 L to 10 L, 140–160 micron, gravure printed up to 9 colours.

Logistics

Estimated Transit: 7–24 days (method-dependent)

Lead Time: 20–25 working days after order confirmation (unprinted 15–20)

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Product Overview

  • Typical applications: Wine & Spirits, Juice & Beverage, Olive Oil & Cooking Oil, Liquid Food Service
  • Sample: Samples available in 5–7 days
  • Branding: OEM / ODM — your brand only, no supplier marks on the pouch
  • Origin: China
 

Material & Quality

  • PET / AL / NY / PE laminate
  • Aluminium foil barrier
  • BPA-free construction

Food-contact compliant resins only. Every run is checked for seal strength, thickness tolerance and print registration before packing.

 

Storage

Storage & Handling Guidelines

  • Store in a cool, dry place below 25°C
  • Keep away from direct sunlight and heat sources
  • Avoid contact with sharp objects during storage
  • Store flat or on rolls in original packaging
  • Shelf life: 12 months from date of manufacture
  • Best used within 6 months of opening carton

Note: Proper storage ensures optimal performance and product integrity.

 

Packaging

Product Packaging Options:

  • Roll Pack: 10/15/20/25 pcs per roll, shrink-wrapped
  • Flat Fold: Bundled in PE bags, 50/100 pcs per pack
  • Carton Box: Standard export carton, 5-ply corrugated

Shipping Packaging:

  • Inner: PE bag to prevent moisture
  • Outer: 5-ply corrugated export carton
  • Pallet: Standard export pallet with stretch wrap
  • Container load: ~22 tons per 40HQ container
 

Ordering Information

How to Order

  • Step 1: Send us your requirements (size, thickness, color, quantity, printing design)
  • Step 2: We provide a detailed quotation within 24 hours
  • Step 3: Confirm order and arrange 30% deposit via T/T
  • Step 4: We send pre-production samples for approval
  • Step 5: Production begins (20–25 working days)
  • Step 6: Quality inspection and shipping arrangement
  • Step 7: Balance payment before shipment, documents sent via DHL

Payment Terms: T/T 30% deposit, 70% balance before shipment. L/C at sight accepted on larger orders.

Sample Policy: Free standard samples; custom samples at cost, refundable upon order placement.

 

Manufacturing Process

Our Manufacturing Process

  • Step 1 - Material Preparation: Raw materials inspected and blended to exact specifications
  • Step 2 - Extrusion/Lamination: Multi-layer film production with precision thickness control
  • Step 3 - Printing: High-resolution flexographic or rotogravure printing (up to 10-color gravure, 6-color flexo)
  • Step 4 - Bag Making: Automated cutting, sealing, and forming with inline quality checks
  • Step 5 - Quality Control: Batch testing for dimensions, strength, seal integrity, and appearance
  • Step 6 - Packaging & Shipping: Counted, packed, palletized, and prepared for export

Our 50,000 m² of production space operates ISO 9001:2015 and ISO 14001:2015 certified production lines with capacity of 2,000 tons/month.

 

Customisation Options

  • Capacity: 1 L, 1.5 L, 2 L, 3 L, 5 L, 10 L or any custom volume to your filling machine
  • Valve / Closure: Vitop butterfly tap, aseptic Vitop, water tap, wine tap, olive-oil tap, screw cap, pouring cap, heat-resistant cap, adaptor with membrane
  • Material: PET/AL/NY/PE (standard), NY/PE+PE laminated, or alternative structures to your specification
  • Thickness: 140 micron, 160 micron, or heavier gauge for fragile liquid categories
  • Printing: Up to 9 colours gravure; Pantone matching; unprinted plain foil bag also available
  • Surface Finish: Gloss (standard), matte, silver foil face, custom foil colour
  • Base Style: Double-bottom standard, single-bottom, pillow bag (non-stand-up)
  • Fill Method: Manual funnel fill, semi-automatic, fully automated BIB filling line compatible
  • Extras: Inner bag only (for branded outer carton), clear or opaque valve collar, spout diameter to machine spec
  • Artwork: Supply AI, PDF, PSD, CDR or EPS; our team builds the print layout around the valve position
 

Why Choose HD Integrity

HD Integrity Packaging has supplied B2B buyers since 2020, backed by a vertically integrated supply chain.

  • In-house compounding — our film compound is formulated within our group rather than bought as stock film, ensuring mill-direct pricing and full material traceability
  • 300+ staff across four production bases in Shandong and Henan
  • BRC, ISO 9001, ISO 14001, ISO 45001 and FDA certified production
  • 5–7 working day sample turnaround with no minimum quantity for evaluation
  • Bilingual export support (EN / ZH) covering documentation, customs, and compliance

From concept and material R&D to custom printing, sampling, and mass production — your design, your brand, our manufacturing.

 

Manufacturing & Quality Control

HD Integrity products are manufactured using advanced extrusion and converting technology. Our production lines feature:

  • Multi-layer co-extrusion for superior barrier properties
  • Precision thickness control (±2µm tolerance)
  • In-line quality monitoring systems
  • Automated packaging and palletizing
  • Full traceability from resin to finished product
View full details

Resealable Pouches

Food Grade

Stand-Up Bags

Custom Printed

Multi-Layer Barrier

Zip-Lock Closure

Product Video

FAQs

How does the Vitop valve keep wine fresh after opening?

The butterfly valve seals by spring tension and only opens under manual pressure on the wings. As liquid flows out, the pouch collapses inward rather than drawing in air. The result is a near-zero headspace throughout dispensing, which keeps oxygen contact minimal. In independent testing, wine in a bag-in-box format stays fresh for 4–6 weeks after opening at refrigerator temperature — compared with 2–3 days in an open bottle. This is the main commercial reason wine brands use this format for house pours, catering and on-premise dispensing.

Is this format suitable for hot-fill pasteurised juice?

Yes, up to +80 °C fill temperature. The PE sealant layer and the nylon ply both tolerate this range without delamination. For ultra-high-temperature (UHT) or retort applications above 100 °C, we supply a different laminate and a different closure — contact us with your process temperature and we will specify accordingly. Hot fill at 80 °C or below is fully compatible with this standard structure.

Can I use this bag on an existing automated BIB filling line?

In most cases yes, provided the spout diameter and valve type match your machine's filling head. We confirm the spout specification before production, and we can adjust the valve style and collar diameter to common BIB filling machine standards. Send us your machine model and spout spec and we will verify compatibility before order.

What is the difference between the standard Vitop and the aseptic version?

The standard Vitop butterfly tap is for conventional chilled or ambient products — wine, juice, oil. The aseptic Vitop uses a sterile inner membrane that is only broken at first dispense, preventing any pre-fill contamination and extending ambient shelf life. Aseptic valves require aseptic filling conditions and are primarily used in dairy, juice and liquid food applications where ambient shelf life above 6 months is required. If you are unsure which applies, describe your fill conditions and shelf-life target and we will advise.

How should the empty pouches be stored before filling?

Keep them flat in their original cartons, off the floor, in a dry ambient store below about 30 C and out of direct sunlight, with the valve fitments left in their protective packing until the line calls for them. The PE sealing layer picks up dust and airborne grease very readily, and either will show up later as a weak or contaminated seal. Stock rotates well for around twelve months stored this way; beyond that we would ask you to re-run a seal integrity check on a few pouches before a full filling shift.

About Us

HD Integrity Packaging is a leading manufacturer and exporter of eco-friendly flexible packaging, based in Qingdao, China. Operating since 2020, we supply compostable bags, biodegradable films and custom packaging to 17 countries across Europe, North America and Asia-Pacific.

Our four production bases — 50,000 m² in total — and advanced blown-film lines give us the capacity to handle large, repeat B2B orders and deliver reliably, on time, to customers worldwide.

As a one-stop packaging partner, we support you from first inquiry to delivered goods — flexible production scheduling, factory-direct manufacturing and a responsive English-speaking export team that keeps every order moving smoothly.

Quality Control

Consistent, repeatable quality is what keeps our B2B customers reordering. Every product goes through a rigorous 6-step quality inspection process — from raw material testing to final shipment audit.

We hold ISO 9001 certification and maintain a dedicated QC team of 15+ inspectors. Our lab conducts in-house testing for tensile strength, dart drop impact, heat seal integrity, and biodegradation rate.

We provide full test reports and certificates (EN 13432, ASTM D6400, BPI, OK Compost) with every shipment, ensuring your products meet international compliance standards.

Product R&D

In-house product development is the engine behind everything we make. Our dedicated R&D team turns your specifications, performance targets and use case into a production-ready packaging solution — no outsourcing, no guesswork.

Our development capabilities cover:

  • Custom material formulation — compostable PLA/PBAT, PCR-recycled and multi-layer laminate structures
  • Structural engineering — size, thickness, gusset, seal strength and load-bearing design
  • Multi-color flexographic printing with logo and full artwork development
  • Functional features — high-barrier, anti-static, tamper-evident and resealable closures
  • Rapid prototyping and free samples before mass production

From concept and sample approval to full-scale OEM/ODM manufacturing, we shorten your time-to-market while keeping every stage under one roof.

Certifications & Compliance

Our materials and finished products are backed by internationally recognized certifications, so your brand clears regulatory and retailer requirements in every market you sell into.

  • EN 13432 — European industrial compostability standard
  • ASTM D6400 — North American compostability standard
  • OK Compost (TÜV Austria) — industrial & home compostable
  • BPI Certified — US compostable product labeling
  • ISO 9001 — certified quality management system
  • FDA food-grade — compliant for direct food contact
  • GRS — Global Recycled Standard for verified recycled content

Full test reports and certificates are issued with every shipment, and market-specific certification is available on request.

Bulk packaging cartons palletised for export shipping

BULK ORDER PROGRAMME

Built for Production Runs

Dedicated Line Time
Larger runs are scheduled on a reserved extrusion and printing slot

One Tooling, Many SKUs
A whole flavour or size range runs off a single structure

FOB Qingdao
Competitive freight rates worldwide

Flexible Terms
T/T, L/C or Trade Assurance accepted

FAQs

How do I get a quotation?

Send the flat size in mm, the structure or simply what goes inside and how long it has to keep, the number of print colours or the artwork itself, and the quantity and destination port. We come back with a costed offer, a lead time and a recommended specification. If part of the brief is still open we will quote the options side by side.

What certifications do your products carry?

Our products carry the following certifications:

  • ISO 9001:2015 – Quality Management System
  • FDA Compliant – For food-contact packaging
  • EN 13432 – For compostable products
  • GRS (Global Recycled Standard) – For PCR content products
  • BRC Packaging – Global standard for packaging materials

What sizes and thicknesses can you produce?

We manufacture across the full commercial range:

  • Thickness: 6 microns to 200 microns depending on product type
  • Width: 80mm to 1,600mm
  • Length / capacity: fully customizable per specification

Send us your target dimensions and we will confirm feasibility and tooling cost (if any) within 24 hours.

Can you produce with custom printing and branding?

Yes. We offer in-house printing across multiple technologies:

  • Gravure printing: up to 10-color gravure, registration accuracy < 0.2mm
  • Flexographic printing: up to 6-color flexo
  • Digital printing: available for low-volume, multi-design runs

We accept artwork in Adobe Illustrator (.AI), PDF (vector), EPS, or CDR formats. Color matching to Pantone (PMS) codes is standard.

What are your standard production lead times?

Lead times after order confirmation and approved pre-production sample (PPS):

  • Standard products (no custom printing): 15–20 working days
  • Custom printed products: 20–25 working days
  • Large-volume orders (multiple containers): 25–35 working days

Free standard samples typically ship within 5–7 working days; pre-production samples within 5–10 working days after artwork sign-off.

How is quality control managed?

We operate a four-stage quality control protocol with full batch traceability:

  • Incoming: melt flow, density, and contamination testing on every resin batch
  • In-process: real-time gauge, registration, and seal integrity monitoring
  • Finished goods: tensile, elongation, dart impact, and heat seal testing per batch
  • Pre-shipment: AQL 1.5 sampling inspection with full compliance documentation

Production sites are certified to ISO 9001, ISO 14001, and BRC Global Standard for Packaging.

Trusted by Clients Worldwide

Reliable quality, on-time delivery, sustainable packaging solutions.

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Flexible packaging crafted with care

Quality Assured

ISO 9001 & ISO 14001 certified

Fast courier delivery on packaging samples

Reliable Dispatch

Production lead time 20–25 working days

Reliable dispatch of bulk packaging orders

Global Shipping

FOB Qingdao / CIF worldwide

Dedicated customer support team

Customer Support

Dedicated account manager for every order

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Every item is made on multi-layer co-extrusion and 10-colour gravure lines across our production bases, so mixed orders ship together. See how we manufacture, check shipping options and incoterms, or read the FAQs on lead times, printing and certification. Browse the full range. Before you brief a supplier, read whether a mono-material pouch can hold your barrier.